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Independent Engineering Suite

About SolarBatterySizing.com

An open-access electrical engineering suite built to provide homeowners, RV builders, marine electricians, and off-grid DIYers with mathematically rigorous, unbiased sizing tools.

Why We Built This: Eliminating Sales Bias

Most online solar and battery calculators are commercial sales funnels operated by retail equipment distributors or affiliate blogs. Their formulas are frequently distorted in two directions:

1. Intentional Oversizing

Inflating inverter surge wattages and recommended battery capacities to push buyers into purchasing larger, high-margin retail kits they do not need.

2. Dangerous Undersizing

Ignoring inverter conversion losses, voltage drop over low-voltage DC cables, and Depth of Discharge (DoD) electrochemical limits—leading to tripped inverters, dead battery banks, and fire risks.

SolarBatterySizing.com was created by Gourav to solve this problem. Our calculation engines are completely non-commercial, unbiased, and independent. We sell no hardware, take no equipment sponsorships, and display objective engineering truth derived directly from established electrical standards.

Our Engineering Calculation Doctrine

Every tool across our suite adheres strictly to recognized international electrical engineering codes:

NEC NFPA 70 (2026)USA Standard

3% Voltage Drop & 125% Overcurrent

All wire gauges are sized using exact copper Circular Mils formulas (CM = (2 × K × I × L) / V_drop with K = 12.9 Ω·cmil/ft) to guarantee maximum 3% voltage drop per NEC recommendations, paired with 125% continuous overcurrent protection sizing.

IEC 60364-5-52Global Metric

Metric Conductors (mm²)

For international and marine installations, metric wire cross-sections (S = (2 × ρ × L × I) / V_drop) are calculated using 75°C operating resistivity (ρ = 0.0215 Ω·mm²/m) and validated against standard European conductor cross-sections.

Electrochemical DoDBattery Longevity

Chemistry-Specific Usable Capacity

Calculations enforce chemistry protection: 85% usable capacity for Lithium Iron Phosphate (LiFePO4) and 50% for Lead-Acid (AGM/Gel) to safeguard against rapid cell degradation, cycle loss, and premature battery death.

Peukert's LawDischarge Physics

Dynamic Discharge Derating

Our Battery Run Time engine compensates for non-linear high-amp draw on lead-acid batteries (Ik × t = C, with k = 1.15 for AGM and 1.25 for Flooded), preventing sudden unexpected power cutoffs under heavy appliance loads.

Automated Testing & Mathematical Verification

Code quality and calculation precision are not taken on faith. Every mathematical engine on SolarBatterySizing.com is covered by automated unit test suites running in CI on every code deployment:

✔Master Solar & Battery Sizer (Amp-hour & inverter wattage sizing)
✔Battery Run Time Engine (Chemistry DoD & Peukert derating)
✔Solar Charge Time Engine (MPPT replenishment & solar irradiance)
✔Solar Panel Sizer (Daily sun-hours & physical panel layout)
✔Wire Sizer (NEC 3% drop & IEC dual USA/Metric conductor calculations)
✔Watts to Amps Engine (DC, AC single-phase & power factor conversions)
✔Ah to kWh Converter (Nominal voltage & usable stored energy)

Creator Transparency & Contact

SolarBatterySizing.com is designed, built, and maintained independently by Gourav. If you spot a calculation discrepancy, have a question regarding specific electrical code interpretations, or want to suggest new electrical tools, you can reach out directly.

Complete Off-Grid Engineering Suite

Explore Our Engineering Sizing Tools

Ensure your entire off-grid power architecture is safe and properly balanced using our companion engineering calculators.